A metal box is a specially built structure that provides shelter, storage, and enclosure for something. electronic enclosures and stainless steel enclosures are two categories of metal boxes. Fuse boxes and outside electrical meters are also frequent uses for metal boxes. These metal boxes are frequently used in business establishments to enclose electrical equipment for power distribution.
Whether your electronic item is wireless industrial control, medical equipment, or part of an energy distribution system, selecting the correct enclosure is vital to its success.
Use our electronic enclosures manufacturers‘ design recommendations to choose a box that can endure the conditions of your application while also assuring its efficient operation and any aesthetic characteristics your brand may need.
The ideal box build design will ensure your electronics project’s long-term success. Careful thought and testing are necessary to design any industrial electronic enclosure. Reduce your strategy to only three words:
- Fit
- Materials
- Layout
Fitting casing
The dimensions of your finished product are crucial. Shipping rates and, ultimately, consumer expenses are affected by the size and weight of the product.
It is harder to design a fitting casing for a larger device. Work with your design or product development team to ensure your device’s size and dimensions are appropriate for manufacturing. PCB layout can give modeling that allows for optimal space considerations with interference checks.
Materials used
When selecting the material for your electronics build box, keep the following aspects in mind:
- Durability
- Malleability
- Availability
- Cost
Many goods need to be sturdy and cost-effectively made of metal. So check with your ECM to ensure the shape you have chosen for manufacturing. Plastic is easier to shape with specific molds and is resistant to corrosion; your manufacturer can readily customize it to create new shapes. Consider using off-the-shelf plastic enclosures that don’t require setup fees for low-quantity designs. We at Ganga Metco provide a cost-effective distribution box and electrical distribution box.
Layout and design
Though the item’s design isn’t everything, it may matter more than you think. Before making changes that affect the product’s looks and function, research the aesthetic practices of industry competitors. Consider whether you want a branded theme for your product and whether it’s cost-effective for your order volume.
How Are Electronic Enclosures Made?
Some of the most prevalent ways of constructing electronic enclosures are listed below.
- CNC machining: CNC machining is a subtractive method that employs CAD files to direct a cutting tool on the workpiece to cut the material according to the CAD design.
- Sheet metal fabrication: The work of twisting, stacking, or straightening flat metal sheets of aluminum or steel into metallic structures is called sheet metal fabrication. It is a cost-effective and efficient method of making electronic enclosures. When sheet metal fabrication is different from CNC machining, metal fabrication is faster and less complicated.
- Injection molding: Injection molding is a manufacturing method that involves shaping material which includes: plastic, metals, glassware, elastomers, and polymers, as well as injecting heated material into a mold. Simple enclosures, such as automobile remote controls, television remote controllers, gamepads, kiosk displays, calculators, and so on, are typically made using this technology.
- 3D printing: 3D printing is an additive manufacturing technology that allows enclosures to be created by reading CAD files and producing layers of materials that buildup into the 3D model. 3D printing can generate complicated designs that injection molding and other technologies cannot.
Conclusion
Electronic enclosures are box-like designs that safeguard, store, and cover electrical components such as switches, relays, printed circuit boards (PCB), integrated circuits, power supplies, and CPUs. These enclosures’ manufacturing depends on materials and sizes, the application, purpose, environment, design, and cost. Ganga Metco is one stop for all the materials you need. We are the growing industrial enclosure manufacturers in India, with the availability of 3 phase distribution boxes and also a dc distribution box.